工作型面应保留原BRep中的孔口、边缘过渡及局部侧面细节，不能用包络拉伸体替换。下面逐面清单只证明原始特征已登记；它与新工具的形成归属、重构误差及脱模验证记录应共同阅读，不能单凭面数相同声称全部特征合格。
本次源STEP直接审计登记122个面。源文件声明的几何不确定度0.0508 mm是建模信息，不是加工公差；约0.09249 mm深的底部标记样浅特征仍需确认是否为真实压坯要求。二维图册另设孔口0.3 mm锥面、0.2 mm环台及外缘台阶放大页，保留细节并明确工具薄刃风险。
产品直接几何审计
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42.0,
42.5,
43.0,
43.5,
44.0,
44.5,
45.0,
45.5,
46.0,
46.5,
47.0
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},
"grid_material_columns": 3472,
"grid_empty_columns": 308,
"multiple_material_intervals": []
},
"ejection": {
"cage_valid": true,
"upper_face_count": 21,
"bottom_face_count": 57,
"sidewall_test_definition": "Stock minus product and upper/lower forming access, retaining downward-facing side shoulders; bore regions removed as separate-core access. Bottom-forming faces selected by maxZ<-35.",
"translations": [
{
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},
{
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},
{
"product_translation_z_mm": 1,
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},
{
"product_translation_z_mm": 5,
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},
{
"product_translation_z_mm": 10,
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},
{
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},
{
"product_translation_z_mm": 55,
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},
{
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{
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{
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"valid": true,
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},
"numerical_reporting_tolerance_mm3": 1e-05,
"limitation": "This checks geometric release against a prospective exact sidewall cage, not strength, real press timing, elastic springback or a complete tooling assembly."
},
"engineering_interpretation": {
"process": "User confirms this is an iron-based cold-pressed green compact, later sintered. Do not add a second sintering shrinkage allowance to this green geometry.",
"proposed_compaction_axis": "Z (coaxial with the two through bores). Other orientations require a different core/ejection strategy.",
"punch_partition": "Central curved region and two end regions may require independent powder fill/compaction adjustment; exact partition and number of independently driven punches must be confirmed against the actual press and density process. Two moving levels are not a proof of uniform density.",
"microfeature_policy": "Retain all 122 input faces. Bottom shallow mark-like details and hole-mouth lands/chamfers require the opposite feature on the matching punch; their dimensions cannot be replaced by a plain R49 bottom or simple straight Ø9.7 holes.",
"not_verified": [
"powder grade/compressibility/flowability",
"green density and density uniformity",
"press working force and ejection force",
"material and heat treatment",
"die prestress/interference",
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"complete installed tooling and press kinematic reachability"
]
},
"features": {
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"count": 2,
"diameter_mm": 9.7,
"axes": "parallel Z",
"centres_xy_mm": [
[
0,
-36
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[
0,
36
]
],
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"straight_cylinder_normalized_z_range_mm": [
-40.7,
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},
"bore_mouths": {
"count": 4,
"cone_included_angle_deg": 90,
"depth_mm": 0.3,
"outer_mouth_diameter_mm": 10.7,
"cone_inner_diameter_mm": 10.1,
"annular_land_radial_width_mm": 0.2,
"upper_land_z_mm": -0.3,
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"inspection": "Circular edge radii 4.85,5.05,5.35 and planar level differences independently checked from input topology.",
"manufacturing_note": "A direct negative punch near the core can have only about0.2mm radial lip at this land; detailed tool-edge/clearance/wear review is required, not a deletion of the input feature."
},
"outer_widths": {
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"lower_y_mm": 91.62,
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"outer_corner_radius_mm": 3,
"evidence": "Horizontal sections below −20 and above −12, plus analytic cylinder faces."
},
"curved_faces": {
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"top_axis": "X",
"bottom_main_radius_mm": 49,
"bottom_axis": "X",
"other_exact_radii_mm": [
0.5,
3.0,
4.85,
10.0,
10.3,
25.0,
48.7,
49.0
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},
"end_perimeter_lands": {
"radial_corner_radii_mm": [
2.8,
3.0
],
"level_offset_mm": 0.3,
"nominal_land_width_mm": 0.2,
"note": "The end outer perimeters also contain .2mm lands and .3mm chamfer-level transitions. Preserve native topology rather than a simple rounded-rectangle silhouette."
},
"bottom_mark": {
"classification": "shallow recessed mark-like feature; no text meaning inferred",
"depth_mm": 0.09249134715,
"bounds_xy_mm": [
[
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[
3.732169044018,
3.2
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"floor_z_mm": -47.40750865285,
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"note": "Pressing punch needs opposite relief if this is an intended green feature. Input modelling uncertainty and actual marking requirement should be confirmed."
}
},
"candidate_symmetric_partition": {
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-25,
25
],
"status": "geometrically natural candidate based on R25 tangent/end transition, not a proven density solution",
"central_volume_mm3": 25867.226898008994,
"ends_combined_volume_mm3": 29575.792614646518,
"central_projected_area_mm2": 1025.0,
"ends_combined_net_projected_area_mm2": 766.9781074941764,
"central_mean_thickness_mm": 25.236318924886824,
"ends_mean_thickness_mm": 38.561456090676074,
"required_force_coefficient_kN_per_MPa": 1.7919781074941763,
"limitation": "A few rigid punch levels cannot by themselves prove uniform density across continuously varying thickness."
}
}逐面/形成追溯原始记录
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"status": "numerical_contact_area_diagnostic_only",
"limitation": "Face∩Solid的共面布尔面积可受OCC容差影响。逐面面积是接触归属诊断，不是尺寸公差检验；面积和不是已证明的集合并集，不自动宣称全部122面已经工程验收。"
}